Design

Product Design

End-to-end product definition that transforms an idea or requirement into a cohesive, functional, and manufacturable product architecture.

Industrial Design

Human-centered industrial design that balances aesthetics, usability, and brand intent with real-world engineering and manufacturing constraints.

Mechanical Engineering & Design for Manufacturing (DFM)

Mechanical system design grounded in manufacturability, ensuring parts and assemblies perform reliably while minimizing cost, complexity, and production risk.

Injection Molded & Plastic Part Design

Production-ready plastic part and assembly design optimized for injection molding, tooling reliability, material performance, and scalable manufacturing.

Prototype

Rapid Prototyping & Iterative Development

Fast iterative prototype development used to validate concepts, refine functionality, and reduce technical risk before committing to production.

Simulation & Engineering Analysis

Targeted engineering analysis used to inform design decisions, validate performance, and resolve critical structural or mechanical risks.

Reverse Engineering & Redesign

Technical capture and redesign of existing products to improve performance, manufacturability, cost, or readiness for production.

Pre-Production Prototypes

Production-intent prototypes built to validate form, fit, function, and assembly prior to tooling and manufacturing ramp-up.

Manufacture

Manufacturing Process Selection & Cost Reduction

Evaluation and selection of manufacturing processes to meet performance requirements while optimizing cost, scalability, and production efficiency.

Production Sourcing & Oversight

Engineering-managed sourcing that aligns suppliers, tooling, and quality expectations to ensure reliable execution through vetted manufacturing partners.

Production Readiness & Transfer

Structured handoff from engineering to manufacturing, including documentation, supplier alignment, and first-article support to ensure a smooth production launch.

Injection Mold Tooling & Production

Engineering-led oversight of injection mold tooling and part production, from DFM review through first articles and ongoing manufacturing support.

Precision Reverse Engineering Services for Better Products

Product Design

End-to-end product definition that transforms an idea or requirement into a cohesive, functional, and manufacturable product architecture.

Industrial Design

Human-centered industrial design that balances aesthetics, usability, and brand intent with real-world engineering and manufacturing constraints.

Mechanical Engineering & Design for Manufacturing (DFM)

Mechanical system design grounded in manufacturability, ensuring parts and assemblies perform reliably while minimizing cost, complexity, and production risk.

Injection Molded & Plastic Part Design

Production-ready plastic part and assembly design optimized for injection molding, tooling reliability, material performance, and scalable manufacturing.

Rapid Prototyping & Iterative Development

Fast iterative prototype development used to validate concepts, refine functionality, and reduce technical risk before committing to production.

Simulation & Engineering Analysis

Targeted engineering analysis used to inform design decisions, validate performance, and resolve critical structural or mechanical risks.

Reverse Engineering & Redesign

Technical capture and redesign of existing products to improve performance, manufacturability, cost, or readiness for production.

Pre-Production Prototypes

Production-intent prototypes built to validate form, fit, function, and assembly prior to tooling and manufacturing ramp-up.

Manufacturing Process Selection & Cost Reduction

Evaluation and selection of manufacturing processes to meet performance requirements while optimizing cost, scalability, and production efficiency.

Production Sourcing & Oversight

Engineering-managed sourcing that aligns suppliers, tooling, and quality expectations to ensure reliable execution through vetted manufacturing partners.

Production Readiness & Transfer

Structured handoff from engineering to manufacturing, including documentation, supplier alignment, and first-article support to ensure a smooth production launch.

Injection Mold Tooling & Production

Engineering-led oversight of injection mold tooling and part production, from DFM review through first articles and ongoing manufacturing support.

Let’s Start Working
Together

Feel free to contact us for more information about this service
Reverse Engineering Services

We offer expert reverse engineering services to analyze, improve, and redesign products with precision. We can help you enhance performance, reduce costs, and optimize manufacturing.

Improving Existing Designs With Reverse Engineering

Reverse engineering allows companies to analyze existing products, identify issues, and develop solutions that perform better in production. Our reverse engineering and redesign services focus on practical, actionable outcomes, turning legacy or competitor products into designs optimized for:

If you need to update a legacy part, improve an assembly, or reduce production costs, AMS applies engineering expertise to guide every step.

Contact us to discuss how our reverse-engineering approach can help improve their product line without unnecessary risk.

How AMS Approaches Reverse Engineering and Redesign

AMS applies a structured process to reverse engineering and redesign efforts, focusing on capturing what matters and improving it for production. Key steps include:

By combining engineering insight with practical redesign, we ensure the resulting product is not only accurate but also optimized for manufacturing and long-term reliability. Contact us to explore a reverse engineering project and see how improvements can be implemented efficiently.

When This Service Makes Sense

Reverse engineering is valuable for companies facing a range of challenges, such as:

Our reverse-engineering approach for product improvement focuses on solving real production and design challenges rather than simply replicating existing parts.

Outcomes You Can Expect

Working with AMS on reverse engineering and redesign provides:

These outcomes give teams confidence to move forward, whether updating existing lines or preparing for scaled manufacturing.

Frequently Asked Questions

How Do You Handle Parts Without Documentation?

We create accurate digital models using measurements, scans, and engineering analysis to fully capture the design.

Yes, we uncover weaknesses or inefficiencies that may not be visible in the existing product.

Timing depends on complexity, but we prioritize actionable results that can feed directly into prototyping or production.

Our team suggests improvements to performance, manufacturability, and durability based on real-world engineering insight.

Absolutely, we ensure compatibility and smooth integration for production.

Start Your Reverse Engineering Project

Atlantic Manufacturing Solutions provides reverse engineering in manufacturing that turns legacy or competitor products into production-ready designs. Contact us to discuss your project.

Read Our Client Reviews

Keep reading to see what our satisfied clients have to say.

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Sandy Mendoza Felipe profile picture
Sandy Mendoza Felipe
208 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
Experienced, responsible, and professional. Overall everything came out great! Would recommend.
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Angel Fernandez profile picture
Angel Fernandez
209 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
excellent service did a very good job!!!
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Jonathan Garcia profile picture
Jonathan Garcia
209 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
Such a great experience, can’t wait to work with him again!!
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Yasel Ruiz profile picture
Yasel Ruiz
213 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
Excellent mechanical engineering company. A highly professional, responsible engineer with extensive knowledge. Fully recommended.
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Meylis Pena profile picture
Meylis Pena
217 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
Very professional and excellent service!
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Sylvia Ramirez profile picture
Sylvia Ramirez
219 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
I worked with Atlantic Manufacturing Solutions on building a prototype. Steven was great and detail oriented. I would definitely work with them again.
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Isamar Canals profile picture
Isamar Canals
220 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
So talented, I am amazed with his skills and love for what he does.
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Siddhant Pandey profile picture
Siddhant Pandey
221 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
Steven is a great person to work with, and takes ownership of the design process, often coming up with ideas to solve technical challenges. Their office has a machine shop, which is a big plus for rapid prototyping.
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Connor Weeks profile picture
Connor Weeks
221 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
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Eric Larsen profile picture
Eric Larsen
221 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
Great service, very knowledgeable and friendly

Featured Service

Turn-Key Injection Molded Part Design & Manufacturing

From concept and tooling through production with trusted U.S and overseas partners

City Trash Can – Urban Product Design

Designed a durable and modern public trash can concept for city deployment. The concept balances utility, ease of servicing, and urban aesthetics, making it ideal for municipalities upgrading street infrastructure.
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CNC Lathe Concept – Industrial Machinery Design

Developed concept renderings for an innovative CNC lathe system, emphasizing accessibility, rigidity, and an intuitive operator interface. Designed for modern workshops aiming to increase performance and visual impact.

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COLLAPSAR Smart Kitchen Hood – Modern Appliance Concept

Created a futuristic concept design for a collapsible smart kitchen hood. Blended function and form, integrating air purification and lighting in a compact footprint with a sleek, architectural aesthetic.

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Avionics Display – Industrial Design Concepts

Provided industrial design concepts for a new avionics display. Prioritized clarity, cockpit ergonomics, and user interface considerations to deliver sleek, functional enclosures suitable for modern aircraft environments.

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Living Wall Planters – Custom Product Line

Designed a modular series of planters for a vertical living wall system. Focused on optimizing part geometry for injection molding and wall-mount installation while meeting aesthetic and functional goals for commercial interiors.

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MATRIX Smart Home Device – IOT Enclosure Development

Developed an injection-molded enclosure for a smart home automation hub. The design balanced aesthetics with manufacturability and integrated PCB mounting features, allowing for seamless assembly and production scaling.

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Drill Bit Sorting Case – Injection Molded Product Development

Took a napkin sketch and turned it into a fully engineered, injection-molded drill bit organizer in under four months. Designed for durability and efficiency, this tool storage solution enables users to easily sort and access bits by size.

a black box with many gold bits
a black machine with a number of bullets
a black and silver mechanical device

Electric Scooter Stand – Product Design & Fabrication

Engineered a high-performance electric scooter maintenance and display stand for secure storage and servicing. This robust steel-frame stand features a modular, adjustable design with locking clamps, making it compatible with a wide range of scooter models. Ideal for garages, repair shops, and showrooms.

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