Design

Product Design

End-to-end product definition that transforms an idea or requirement into a cohesive, functional, and manufacturable product architecture.

Industrial Design

Human-centered industrial design that balances aesthetics, usability, and brand intent with real-world engineering and manufacturing constraints.

Mechanical Engineering & Design for Manufacturing (DFM)

Mechanical system design grounded in manufacturability, ensuring parts and assemblies perform reliably while minimizing cost, complexity, and production risk.

Injection Molded & Plastic Part Design

Production-ready plastic part and assembly design optimized for injection molding, tooling reliability, material performance, and scalable manufacturing.

Prototype

Rapid Prototyping & Iterative Development

Fast iterative prototype development used to validate concepts, refine functionality, and reduce technical risk before committing to production.

Simulation & Engineering Analysis

Targeted engineering analysis used to inform design decisions, validate performance, and resolve critical structural or mechanical risks.

Reverse Engineering & Redesign

Technical capture and redesign of existing products to improve performance, manufacturability, cost, or readiness for production.

Pre-Production Prototypes

Production-intent prototypes built to validate form, fit, function, and assembly prior to tooling and manufacturing ramp-up.

Manufacture

Manufacturing Process Selection & Cost Reduction

Evaluation and selection of manufacturing processes to meet performance requirements while optimizing cost, scalability, and production efficiency.

Production Sourcing & Oversight

Engineering-managed sourcing that aligns suppliers, tooling, and quality expectations to ensure reliable execution through vetted manufacturing partners.

Production Readiness & Transfer

Structured handoff from engineering to manufacturing, including documentation, supplier alignment, and first-article support to ensure a smooth production launch.

Injection Mold Tooling & Production

Engineering-led oversight of injection mold tooling and part production, from DFM review through first articles and ongoing manufacturing support.

Injection Molding Design & Plastic Part Engineering

1

Expert Mechanical Engineering for Plastic Products

At Atlantic Manufacturing Solutions, we help companies turn product concepts into manufacturable, cost-effective, high-performance plastic parts. With deep experience in consumer products, industrial equipment, and IoT devices, we specialize in guiding clients from early design through production with reliable, engineering-driven solutions.

Whether you’re developing a new injection-molded component or looking to optimize an existing part, our team provides the mechanical engineering expertise needed to accelerate development, reduce cost, and ensure production success.

Our Injection Molding Design Services

grey and orange divider

Plastic Part Design for Injection Molding

We design plastic components that meet functional requirements and support efficient manufacturing.
Our design work includes:

3
fill IM ezgif.com loop count

Design for Manufacturability (DFM) Optimization

Already have a part design? We help ensure it molds cleanly and minimizes risk of downstream problems:

Cost Reduction & Value Engineering

We frequently partner with companies looking to reduce part cost or move tooling to new suppliers.
Our engineering team helps optimize:

2
4

Overmolding, Multi-Shot & Advanced Processes

We design parts that integrate aesthetics, texture, ergonomics, and performance through:

Featured Service

Turn-Key Injection Molded Part Design & Manufacturing

From concept and tooling through production with trusted U.S and overseas partners

City Trash Can – Urban Product Design

Designed a durable and modern public trash can concept for city deployment. The concept balances utility, ease of servicing, and urban aesthetics, making it ideal for municipalities upgrading street infrastructure.
Picture24
Picture22
Picture23

CNC Lathe Concept – Industrial Machinery Design

Developed concept renderings for an innovative CNC lathe system, emphasizing accessibility, rigidity, and an intuitive operator interface. Designed for modern workshops aiming to increase performance and visual impact.

Picture20
Picture19
Picture21

COLLAPSAR Smart Kitchen Hood – Modern Appliance Concept

Created a futuristic concept design for a collapsible smart kitchen hood. Blended function and form, integrating air purification and lighting in a compact footprint with a sleek, architectural aesthetic.

Picture15
modern-buildings-city-against-skdy
Picture15
Picture15

Avionics Display – Industrial Design Concepts

Provided industrial design concepts for a new avionics display. Prioritized clarity, cockpit ergonomics, and user interface considerations to deliver sleek, functional enclosures suitable for modern aircraft environments.

Picture15
Picture15
Picture15
Picture15

Living Wall Planters – Custom Product Line

Designed a modular series of planters for a vertical living wall system. Focused on optimizing part geometry for injection molding and wall-mount installation while meeting aesthetic and functional goals for commercial interiors.

Picture15
Picture15

MATRIX Smart Home Device – IOT Enclosure Development

Developed an injection-molded enclosure for a smart home automation hub. The design balanced aesthetics with manufacturability and integrated PCB mounting features, allowing for seamless assembly and production scaling.

Picture15
Picture15

Drill Bit Sorting Case – Injection Molded Product Development

Took a napkin sketch and turned it into a fully engineered, injection-molded drill bit organizer in under four months. Designed for durability and efficiency, this tool storage solution enables users to easily sort and access bits by size.

a black box with many gold bits
a black machine with a number of bullets
a black and silver mechanical device

Electric Scooter Stand – Product Design & Fabrication

Engineered a high-performance electric scooter maintenance and display stand for secure storage and servicing. This robust steel-frame stand features a modular, adjustable design with locking clamps, making it compatible with a wide range of scooter models. Ideal for garages, repair shops, and showrooms.

Picture15
Picture15
Picture15